Lyneis, James M., "System Dynamics In Business Forecasting: A Case Study of the Commercial Jet Aircraft Industry", 1998 July 20-1998 July 23

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System Dynamics In Business Forecasting:
A Case Study of the Commercial J et Aircraft Industry

James M. Lyneis
Senior Vice President
Pugh-Roberts Associates
41 William Linskey Way
Cambridge, MA 02142

May 1998

Abstract

Forecasts of demand, revenues, profits, and other performance measures are a common input
to managing a business. And while we intellectually appreciate the difficulties with forecasts,
the use of assumptions about the future is inevitable and necessary. Since the forecasts that
come from calibrated system dynamics models are likely to be better and more informative
than those from other approaches, especially in the mid-term, we must educate our clients to
make proper use them.

This paper stress four points:

1. System dynamics models can provide more reliable forecasts of short- to mid-term
trends than statistical models, and therefore lead to better decisions.

2. System dynamics models provide a means of detecting changes in industry
structure, as part of an early-warning-system or on-going learning system.

3. System dynamics models provide a means of determining key sensitivities, and
therefore of developing more carefully thought out and robust sensitivities and
scenarios. And,

4. System dynamics models allow the determination of appropriate buffers and
contingencies that balance risks against costs.

The paper illustrates that these points with examples from a model of the commercial jet
aircraft industry. It shows how the model was used to identify important structural changes in
the industry, to avoid unnecessary capacity expansion, and to identify strategies to best
“bridge” a business downturn.

Use of Forecasts in Decision-Making Inevitable

The use of forecasts in business is widespread. Estimates of future demand and performance
are essential for many business decisions, for example:

* How much to produce;

* How much capacity and other resources will be required;
¢ What products should be developed; and

* How much financing will be needed by the business.
System Dynamics in Business Forecasting Page 2
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As a result, most companies devote significant effort to estimating future demand for their
products, and to the consequences of that demand on business performance. They rely on
numerous econometric forecasting services such as DRI/McGraw Hill, Chase Econometrics,
and Wharton Econometric Forecasting Associates, and on internal forecasting and planning
staffs. A search of the Dialogweb data base revealed more than 500 publications and journals
with “forecast” or “forecasting” in their title. William Sherden, in The Fortune Sellers [1998],
estimates that the forecasting industry, broadly defined, generates $200 billion a year in
revenues.

While the use of models for forecasting is widespread, there is a reluctance in the System
Dynamics community to encourage the use of system dynamics models for forecasting. In
part, this may be a reaction to the problems with the use of forecasts by businesses:

1. Forecasts are likely to be wrong. Inaccuracies in forecasts of economic growth and
inflation are widely documented in the business press [Sherden, 1998]. While
some of this error can be attributed to inaccurate or overly simplistic models, as
Forrester clearly demonstrated even an accurate model can produce forecasts that
diverge from reality. Random elements impinging on a system affect the point
behavior of an oscillatory system, and differences in the “noise” streams can quickly
produce significant differences in behavior [Forrester, 1961, Appendix K]. Since we
cannot predict the random inputs, we cannot predict the behavior of the system.

2. Forecasts are a part of a system's decision structure, and therefore can contribute
to problematic behavior. The adverse consequences which often befall businesses
and industries as a result of decisions taken on the basis of inaccurate demand
forecasts are less widely documented than forecasting inaccuracies, though still
common. Barnett [1988] cites several examples:

+ In 1974, U.S. electric utilities made plans to double generating capacity by the
mid-1980s based on forecasts of a 7% annual growth in demand. Such
forecasts are crucial since companies must begin building new generating
plants five to ten years before they are to come on line. But during the 1975-
1985 period, load actually grew at only a 2% rate. Despite the postponement or
cancellation of many projects, the excess generating capacity has hurt the
industry financial situation and led to higher customer rates.

* The petroleum industry invested $500 billion worldwide in 1980 and 1981
because it expected oil prices to rise 50% by 1985. The estimate was based on
forecasts that the market would grow from 52 million barrels of oil a day in 1979
to 60 million barrels in 1985. Instead, demand had fallen to 46 million barrels by
1985. Prices collapsed, creating huge losses in drilling, production, refining,
and shipping investments.

* In 1983 and 1984, 67 new types of business personal computers were
introduced to the U.S. market, and most companies were expecting explosive
growth. One industry forecasting service projected an installed base of 27
million units by 1988; another predicted 28 million units by 1987. In fact, only 15
million units had been shipped by 1986. By then, many manufacturers had
abandoned the PC market or gone out of business altogether.

Other examples of the use of inaccurate forecasts include:
System Dynamics in Business Forecasting Page 3
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+ “Just three weeks after announcing its new Aptiva home computer line, IBM is
sold out through the year end and can't fill all of its holiday orders. The
shortage, which IBM attributes to conservative forecasting, means the company
could forego tens of millions of dollars in revenue ...” [Wall Street) ournal,
October 7, 1994].

In addition to inaccuracies and potential misuse, the reluctance to use system dynamics
models for forecasting may also result from a desire to shift managerial emphasis to
understanding and policy design.

However, | believe that the proper use of system dynamics models for “forecasting” can add
value to clients. Business will inevitably use assumptions about the future as a basis for most
decisions, even if only the “naive” forecast of assuming the future will be like the past. System
dynamics models as forecasting tools can add value to clients in four ways:

1. System dynamics models can provide more reliable forecasts of short- to mid-term
trends than statistical models, and thus lead to better decisions;

2. System dynamics models provide a means of detecting changes in industry
structure, as part of an early-warning-system or on-going learning system.

3. System dynamics models provide a means of determining key sensitivities, and
therefore of developing more carefully thought out and robust sensitivities and
scenarios. And,

4. System dynamics models allow the determination of appropriate buffers and
contingencies that balance risks against costs.

These points are illustrated with a case example from the commercial jet aircraft industry.

The Case Example - Worldwide Commercial J et Aircraft & Parts Industry”

This work was conducted between 1987 and 1994, first for a manufacturer of commercial jet
aircraft, and later for a supplier of parts to a manufacturer. The problem faced by the
manufacturer is illustrated in Figure 1: going back to 1970 (and before), orders for commercial
jet aircraft exhibited highly cyclical behavior. At the time of the project, critical questions were:
Are we at another peak? Should we be adding more capacity? When will be the best time to
introduce the next generation of aircraft (ie., when will the market bottom and grow again). In
addition, the client was interested in a number of alternative scenarios: How will future orders,
in total and by size category, be affected by the speed and success of “liberalization” of the
European airline industry. By growth in the “freight” business? By future oil prices and
economic conditions?

1 The discussion and focus in this paper is on system dynamics models of markets and market demand,
for example, sales of autos, chemicals, commercial aircraft, etc., which are often part of supply chain, or
of products with life cycles and/or diffusion dynamics. These models are often developed, instead of or
in addition to company models, or company/market models because:

* understanding demand is important and involves complex dynamics

* the decisions to be taken, based on the forecasts, are (seemingly) obvious
market models are less threatening, and more standard procedure, than company models (especially
“policy” or strategy models).
? Contributing to this project at Pugh-Roberts were, in addition to the author, Rick Park and Bill Dalton.
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As illustrated in Figure 2, the industry has characteristics similar to a supply chain or
production-distribution system.’ Starting at the left of the figure, economic conditions (GDP,
personal income) generate travel demands for business and leisure. These demands create
demand growth which drives changes in the airlines’ fleet utilization. Changes in fleet
utilization cause airlines to change their orders for aircraft, and so on down the chain. Figure 3
shows that the system creates amplification down the “supply” chain.

The dynamics of the industry, at the simplest level, are illustrated in Figure 4. There is one
major “negative” or balancing feedback loop and three amplifying positive loops. Starting on
the left of the figure, travel demand (revenue passenger kilometers or RPK) is influenced by
GDP and population (exogenous inputs), by fares, and by travel experience. For example,
suppose that GDP increases, inducing an increase in business and recreational travel. Two
reinforcing feedback loops amplify this increase in the short-term: (1) as demand goes up,
given that a significant fraction of airline costs are fixed, target fare required to maintain the
same profitability can go down - the airlines can spread their fixed cost over more passenger
kilometers; as the airlines reduce fares, the positive stimulus from the economy is reinforced;
and (2) an “experience effect” further reinforces the economic stimulus - the more people fly,
the more they get used to flying, and so they fly more (or are reluctant to reduce flying in a
recession).

As demand for travel grows, the airlines begin to project demand forward (forecast!). They
decide how many aircraft they will need to meet that demand, and compare that to their fleet.
They order aircraft to meet that gap, which introduces another reinforcing feedback loop - as
the order backlog approaches manufacturing capacity, delivery lead times increase. Instead of
taking two years to get an airplane, it now takes three. As a result, airlines order further
ahead. As they order more, because manufacturing capacity is slow to increase, delivery lead
times increase further. As lead time increases, airlines order more aircraft and sometimes
“play games” in order to get a better position in the delivery queue. For example, they might
order aircraft from different suppliers, with the intent of canceling or delaying one after the first
arrives. These ordering policies, in combination with the stimulus of price and experience to
demand, creates over-expansion in the industry.

After a while, orders are delivered and enter the fleet. This raises the airlines’ fixed costs, and
fares must increase to cover these costs. Fare increases put downward pressure on demand
growth. It happens that the cycle delays around the manufacturing delivery loop are three to
five years, which corresponds well to the business cycle. So just as fares are increasing with
the growth in the fleet, often GDP is going down. This triggers the downwards spiral with the
reinforcing price and experience loops, not to mention all those airplanes ordered that are still
being delivered! The dynamics just described are the essential causes of cycles in the aircraft
manufacturing industry.

However, there are additional feedbacks. As illustrated in Figure 5, the used aircraft market
often acts to amplify cycles. When new, replacement aircraft are delivered, the used fleet
increases. This creates a supply to absorb further demand, and acts to depress prices and
encourage the purchase of used rather than new aircraft, thereby prolonging a downturn. In
addition, as shown in Figure 6 financial dynamics (cash flow and profitability) act to reinforce

3 The boxes are stylistic, and do not denote levels.
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cycles -- when the industry is in an upswing, high profits and cash flow encourage investment,
and conversely when the industry declines.

While the dynamics described above create the cycles in the aircraft industry, such a simple
model would not have served our client's needs. Detail and calibration were necessary to
answer questions about the timing and size of the peak, the need for more capacity, and the
prospects for particular size categories of aircraft. Detail was added to the model (see Figure
7, a more detailed “block” diagram of the model of the industry): demand was disaggregated
into domestic and international components (different size and operating characteristics of the
aircraft), and into major regions (because of significantly different growth potential). Airlines
were similarly disaggregated by region. The used market, leasing companies, and prime
manufacturers were added. The same basic dynamic structure underlies the detail.

In some cases forecast policies are built into a model, and in others they are represented by
“exogenous” decision inputs. In this model, the forecasting of travel demands and aircraft
required by the airlines is built into the decision structure of the model. However, forecasting
by the manufacturers for capacity expansion was not included dynamically in the original
version of the model (it was later added for the work done for the parts supplier). Rather,
manufacturing capacity was input exogenously as a means of testing alternative scenarios
(“What if other manufacturers expand more, or less, aggressively?”), and options for our client
(“How much capacity should we add?” “When, and in what sizes?”).

The model was calibrated to historical data, and used to produce a forecast of future orders by
the airlines. Initial simulations with the model indicated that the peak in orders was at hand (as
indicated in Figure 1). However, although hard data was not yet available, anecdotal
evidence, and order data at our client, indicated that orders for aircraft were still increasing.
After further discussions with marketing and sales people at the client, we determined that a
significant structural change was occurring: leasing companies, which had previously been
strictly financers of aircraft ordered by the airlines, were now placing significant orders for their
own “fleet,” to be leased to the airlines on an operating basis. As a result, structure was added
to the model to reflect this change (see Figure 8). Two key assumptions were required to
represent this: (1) the “market share” targets of the leasing companies; and (2) how long it
would take for the airlines to reflect this change, and what fraction of this capacity they would
include in their ordering decisions. Best estimates were obtained from our client, and this
became the basis for the “Base Case” forecast shown in Figure 9.

With the detailed and calibrated model, we were able to accurately predict first the peak, and
then the downturn. As a result, our client avoided unnecessary capacity expansion because it
was Clear that a significant portion of the orders in the 1989 peak were positioning or double
orders, and would be canceled or delayed when the bottom fell. They were also able to
introduce a new family of aircraft into the upturn. Having a detailed, calibrated model that
produced accurate forecasts resulted better decisions and significant savings to the client.

System dynamics models can provide more reliable forecasts than statistical models

The system dynamics model was able to quite accurately forecast the cyclical peak, and the
subsequent downturn. While not all forecasts turn out as accurate as those shown in Figure 9,
the system dynamics model offers the potential for greater accuracy than statistical models
System Dynamics in Business Forecasting Page 6
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which tend to be based largely on macro-economic factors. This is because industry behavior
is driven by industry dynamics, not by changes in macro-economic factors.

In another project modeling the North American helicopter market, we developed a regression
model relating helicopter sales to GDP growth and oil prices.’ The best fit was obtained with:

Helicopter Sales =f[GDP Growth Lagged One Year; Oil Price Change Lagged One
Year]

The best fit produced a correlation coefficient (R2) of 0.4, which does not inspire great
confidence.” The time series output of this regression is illustrated in Figure 10 - while
showing some cyclicality, it significantly misses the severity of the peak and trough. The
simulation output, based on a model dynamically similar to that described above, captures the
behavior much better (with and R? of 0.84).

In a dynamic industry, a well-calibrated model which captures those dynamics can be an
accurate short- to mid-term forecasting tool. Such models tend to be insensitive to exogenous
driving inputs such as GDP or oil prices. For example, Figure 11 shows the forecast produced
by the model to several different input assumptions:

¢ “Flat” GDP growth between 1987 and 1995, at the actual average for those years;

* Amore cycle in GDP closer in amplitude and timing to historical cycles than actually
occurred; and

¢ A decline in real oil prices of 1% per year (close to what actually happened), rather
than the assumed increase.

The forecast is largely insensitive to these inputs.

However, the forecast is sensitive to industry dynamics. Figure 12 compares the Base Case to
two simulations in which key drivers of industry dynamics were neutralized from 1987 on:

¢ the leasing company’s as owners of aircraft were removed; and
* manufacturing delivery delay remained at the 1987 value.

In both cases, the “forecast” provided by the model would miss the peak and trough
significantly, both in timing and amplitude. A calibrated model which captures industry
dynamics is capable of providing very good short- to mid-term forecasts.

System dynamics models provide a means of detecting changes in industry structure

If a well calibrated model is capable of providing very good short- to mid-term forecasts, then
that model becomes a means of detecting changes in industry structure. As new data and
other information become available, they are compared to the model's forecast. When
significant deviations are detected, the model provides a means of determining the source of

4 This example was developed by Richard Park and Henry Weil.

5 R? was used because it is sufficient for illustrative purposes. A more rigourous statistical test such as
the Theil statistic, which separately measures phase correlations, standard deviation, and mean errors,
would reinforce the conclusions drawn here.
System Dynamics in Business Forecasting Page 7
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the deviation. If sufficient time has passed since the last model update, it is possible that
changes in external inputs might have caused the simulation to deviate from actual behavior.
Alternatively, industry structure might have changed in some way. For example, the sensitivity
of the airlines to growth trends, profits, and delivery delays might have changed, perhaps
because there are many new entrants, or because the industry has consolidated.

One example of such structural change, the emergence of the leasing companies as owners of
aircraft, was described above. In that case, the change required adding new structure to the
model. Another example was the de-regulation of the US industry in 1979. Representing this
required changing a number of parameters in the model which reflect airline decision-making,
including:

* preference of the airlines for increased flight frequency over fewer flights with larger
aircraft;

¢ willingness to absorb a short-term reduction in load factors and operating margins in
order to gain market share; and

* competition increased the sensitivity of ordering to growth rates and to increases in
manufacturer lead time.

As the industry seems to be re-consolidating, some parameters in the model may again need
to be changed to reflect this.

The purpose of the use of forecasts in this way is to foster improved, early understanding of
changes in the environment, as a guide for designing adaptive mechanisms.

System dynamics models provide a means of developing more carefully thought out and
robust sensitivities and scenarios.

Understanding of dynamics, and the ability to do simulations and full sensitivity tests, allows us
to:

* Determine those uncertainties to which the forecast is most sensitive -- the real
risks;

¢ Provide more reliable, or better thought out ranges for the “forecast” and scenarios,
given the key uncertainties (and even probabilities for those ranges)

For example, when we made our initial projections with the model in 1987-88, assumptions
regarding leasing companies could only be estimated. However, recognizing their importance
to the forecast, the client examined a plausible high-low range. This is illustrated in Figure 13.
While the precise assumption affects the point forecast, it was clear from these results that
with high degree of certainty the industry would experience significant over-ordering in the
1989-90 peak. This gave the client the confidence to abandon plans to add significant extra

capacity.

Also, in light of the knowledge gained from the US experience, the model can help to better
define the range of possibilities for a Euro-liberalisation scenario.
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System dynamics models allow the determination of appropriate buffers and
contingencies

System dynamics models allow the determination of appropriate buffers and contingencies
that balance risks against costs. Forecasts will be inaccurate, and the successful companies
will be those that recognize this and provide the necessary buffers and contingencies.
However, most buffers and contingencies are involve costs, and therefore some idea of the
range of uncertainty with which they have to operate would allow companies to design cost-
effective buffers.

For example, entering the last downturn, a supplier to a maker of jet aircraft needed to
establish policies for “bridging” the downturn. Such a “bridge” might include:

* keeping the existing labor pool, and maintaining production to build a semi-finished
inventory;

* keeping the existing labor pool, but forcing “vacation” as necessary (with and/or
without pay) to minimize inventory;

* building parts and WIP inventories; and/or

¢ keeping supplier capacity in reserve for the upturn.

In addition to the market model, we developed a separate model of the supplier’s
manufacturing system, including:

¢ labor productivity and how itis affected by experience, morale, overtime, learning,
parts availability, and so on;

¢ labor supply, including delays in recruiting and training new workers; and

* parts supply, including delays in supplier production and capacity expansion.

The market model was used to determine a range of forecasts for input to the manufacturing
model. The range of plausible demand inputs is illustrated in Figure 14. A set of tests were
conducted against these inputs, first assuming the traditional policy of laying off workers and
cutting production rates, and then against several “bridge” options (see Figure 15):

1. Full-bridge - do not lay off any workers (attrition will reduce some), and build semi-
finished inventory;

2. Half-bridge - gradually lay off about half the workers that would have been
traditionally laid off; and

3. Quarter-bridge - gradually lay of three-quarters of workers.

Figure 16 compares the percentage change in cumulative, discounted profits from 1994 to
2000 under these alternatives. Clearly, the “optimal” strategy depends on what actually
happens to demand:

¢  Ifdemand growth is expected to be slow, bridging does not make sense - any
productivity savings are offset by inventory carrying costs;

¢ A half- or full bridge makes sense if demand growth is expected to at least be
moderate; and

¢ A full bridge is clearly superior only if the recovery is expected to be fast.
System Dynamics in Business Forecasting Page 9
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Analysis of model forecasts indicated that demand growth would most likely be in the
moderate to base-case ranges. Faster growth was highly unlikely - this occurred only if airline
profitability recovered very quickly, or if airlines were less conservative than historically in
rebuilding their balance sheets after the downturn. No one felt that this was likely. Slow
growth or worse only occurred in scenarios where the manufacturer of this particular aircraft
replaced it with either a newer, smaller aircraft, or with a combination of the smaller aircraft and
an even larger plane. Neither of these scenarios seemed likely. With increased congestion at
airports and traffic systems, the number of flights required to serve simulated demand if the
aircraft were completely replaced with a smaller plane did not seem feasible. Further, while
the combination of the smaller and larger planes would solve the congestion problem, the
development costs of a larger plane seemed beyond the reach of aircraft manufacturers for
the foreseeable future. Therefore, the slow growth scenario seemed unlikely.

The forecast range from model, and more importantly, the reasons for the forecast differences,
narrowed the likely range such that an “optimal” policy for the likely range of demand could be
determined. Although our client did not go as far as we felt was justified, the power of the logic
of the forecasts gave them the courage to adopt a new policy for bridging the downturn.

PERFRORMANCE IMPROVEMENT “FORECASTING”

The case has been made that system dynamics models can be used effectively as forecasting
tools for market and company demand. In addition, system dynamics models can provide
effective forecasting of the performance improvement that should result from a strategic
initiatives, investments, or policy changes.

Strategic analyses are often initiated after a company experiences a “crisis”. System dynamics
models can provide a useful tool for diagnosing the real causes and identifying high leverage
areas for improvement. The models, if properly calibrated, can then provide a forecast of the
expected change in performance resulting from the selected initiative (including any “worse-
before-better” behavior) [see Lyneis, 1998]. This can be important because:

1. Investments are often required - with any policy change or investment, the
expected pay off must be big enough to justify the risk, and a system dynamics
model allows one to compute that payoff;

2. If “worse-before-better” behavior will occur, understanding the reasons and likely
magnitude can help a company get through the tough times without abandoning
implementation; and

3. Forecasts provide a necessary component of any early warning/learning system -
deviations between the forecast and new information/data allow the company to
analyze the possible reasons and identify potential changes before the competition.

Conclusions

All business decisions are based on forecasts, or assumptions about the future. By capturing
the causes of industry dynamics, system dynamics models can provide better forecasts than
traditional approaches. In and of itself, this should allow managers to make better decisions.
But in addition, the use of system dynamics models for forecasting allows managers to: (1) get
System Dynamics in Business Forecasting Page 10
May 1998

an early warning of industry structural changes, (2) identify key sensitivities and scenarios, and
(3) determine appropriate buffers and contingencies for forecast inaccuracies. These benefits
can further enhance business performance.

References

Barnett, William. Four Steps to Forecast Total Market Demand. Harvard Business Review,
July-August 1988, 28-37.

Forrester, J ay W. Industrial Dynamics. Cambridge, MA, The M.I.T. Press, 1961.
Lyneis, James M. System Dynamics for Business Strategy. [Forthcoming]

Sherden, William A. The Fortune Sellers. New York, J ohn Wiley and Sons, 1998.
System Dynamics in Business Forecasting Page 11
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Figure 1 World-wide orders for new aircraft are highly cyclical.

2000
f
f
f
1500 E
7
f
f
f
1000 i
j
2
— @
vil
500
f
f
f
6 f
1970 1975 1980 1985 1990 1995 2000
Figure 2 Industry supply chain.
Orders Orders
Demand for for
GDP Travel Growth . Aircraft Aircraft Suppliers oe
Demands Utilization Production Production

GDP Growth Rate
— GDP Rate

n C [| el —_—S al A multi-stage system with a cyclical
] | t] L (ul Lr driver of basic demand

“170 15 1/80 1/85 1/90 1/95

System Dynamics in Business Forecasting Page 12

May 1998

Figure 3 Amplification down the supply chain.

GDP Rate, Travel Demand Growth, and Order Growth

GDP Rate and Travel Demand Growth
— Order Growth

— Travel Demand Growth Rate 100. GDP Rate — Travel Demand

h 1
iA del Jj at nN

S 1] V 50, VU

on 180 1s a TR 185 T9185
TIME TIME

— GDP Rate

10.

Figure 4 Basic dynamics of the industry.

“Manufacturing
Capacity

— ie
_———— — Delivery & ~
ee _ Lead Time
So (Target \
f \ utilization | \
\ /
Y _y Desired Aircraft iy
Projected —~— Aircraft > Orders yy
» Demand Fleet Size so~ #
Pe and Mix } a
Pepi | Order _—
= Lo { Backlog
‘a Sy
( GOP )
Ve? \ / x
Ns / ——~, Effectof \
5 Demand Experience Deliveries
RPK/Year + 4 on Demand " \
if bie |
f “~~ Operating
/ Aircraft
Fleet
vf -
fi Effect of eee |
/ Flights — |
| Fares on (interest) /
\ Rate 7 /

Demand
__> "Variable"

(Fuel
\ Price, ete,

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May 1998

Figure 5 The used aircraft market amplifies the cycles

Pianutacturing
Capacity
x

Delivery

Aircrat

Desired
Projected ————™ irerat, >» Orders

Demand Fleet Size

and Mie
Popiision Ss
Backlog

Proportion
of Orders
Neweairorat

Effect of Used rcrat
ena oR Epetence Deliveries Prices
RPK (rear on Demand Ma
aN
‘Operatin Used
icrat Airerate

aS For Sale

ceo epe Keehn A
Sone f G&

ES | gee

Figure 6 Financial dynamics also reinforce cycles

Tianutacturing
— Capacity
a

Delivery Ly
ead Time
oo ee \
‘De regulation” salsa
congo ston
Deched Aivorat
_ —_—>
Projected irra Sraere
_ > Demand Fleet Size
anda
Popuiaton
Seas hana Experience

Reon 7 memare

tect of Trafic
Congestion arent
on Demand Load Factor ————
Efiect of Fight
Ettect of Frequeney Flights Replace a
tases en Demand 4 Cees) Sronen
Effect of
“arable
Loss Factor >
onFare 08
Effect of a Fast {

Demand

Srovin on ay Fare “tergat vu gee
\as at et

ae NL ee

System Dynamics in Business Forecasting Page 14
May 1998

Figure 7 Structure of industry.

—— Leasing Companies
Congestion »)
——< + Market Share
. ac Targets
eee \ re cans [9885
‘ ’ \ [asia pacifc > . WeDonneliDouglas
Domestic Europe ¥ ‘Airbus
P; De id Demand Alri Orders Prime Manufactur
eee for Travel = for New Arcratt ——— |_| _ other
- Suppliers
+ Demand for Travel + Load Factor “ + Backlogs
‘None tee a
1 Frequency Elasticity 1 Preference for * Availabilty of New
+ GDP Elasticity Frequency vs, Size 1 Alteratt
+ Costs + Cycle Time
——_ Financial Condition —— -
Fates, Fig + Orders Delveres,
Frequency 1 Fleet Size & Age Delvery Delay,
Price
=
- <. Uabaes
= ulations)
(Economic » (Fuelprce, —
\ Conditions / \ ination
+ Used Aircraft
ForSale
«Price of Aircraft

Figure 8 Leasing company structure.

eee
a
x

Dativery Desired

Deregulation SL company |
a en
aes Dem and Fleet Size ee
2 Proportion
emery 7ST pane Detvtries \ Proae

Renew Ce enbemana

Operating
frost

Load Factor g@——————— Feet
Ney

E fect of Trai
Congestion
on Demand
Effect of Flight —
Ettect of
Eres ot Frequency Flights
pare co onDem and /
Effect of “Variable
Load Factors wae
ontare S [ me

Effect of ek
Demand gout
Growthen > Fare ager Total

Fares

Replacem ems,
Retirements

Feonmanegy,
Ae guiation

Passenger Revenues
Revenues
System Dynamics in Business Forecasting Page 15
May 1998

Figure 9 Base Case forecast.

Total Orders for New Aircraft (Aircraft/Year)

—Simulated som Data
2000.
First Date of last
“eal ti model calibration
1500 prediction A
made
1000.
500. /
yr

0.
70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100

Commerical Aircraft Forecasting System

Figure 10 Regression fails to capture peak orders in helicopter market.

1000.

750

500

250

1976 1978 1980 1982 1984 1986
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May 1998

Figure 11 Sensitivity of forecast to input assumptions.
Total Orders for New Aircraft (Aircraft/Year)

smn Flat GDP Growth mmm Decline in Fuel Prices
More Pronounced GDP Cycle mes Base Case

1500.

1000.

500. TA HY i

/

ra
A
7 =
0.
8 e485 «(86 CBTSCBBFSSCBDDSCSsCiS SGC

TIME
Commerical Aircraft Forecasting System

Figure 12 Sensitivity of forecast to industry dynamics.

Total Orders for New Aircraft (Aircraft ear)
swum: No Leasing Companies ——Base Case

suman No Delivery Delay Feedback

2000.
1500. A
1000. o~,
500.
0
82 84 85 «686060 87) 888990 1 92 93 94 #95 96 97 98 = 99
TIME

Commerical Aircraft Forecasting System
System Dynamics in Business Forecasting Page 17
May 1998

Figure 13 Sensitivity of forecast to leasing company assumptions.

Total Orders for New Aircraft (Aircraft/Year)
swan Higher Leasing Company Targets ——Base Case
sxuaax Lower Leasing Company Targets

2000.

1500.

1000.

500. _
—
IT a
0.
82 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
TIME
Commerical Aircraft Forecasting System
Figure 14 Demand scenarios.
Orders
oe semen S1OW
mumen Moderate ees Base
100.
75.
50.

A
25.

92 93 94 95 96 97 98 99 100
TIME
Commerical Aircraft Manufacturing System
System Dynamics in Business Forecasting Page 18
May 1998

Figure 15 Employment levels under different bridging strategies.

Mftg Labor
uae Full Bridge saan Quarter-Bridge
sxaxax Half-Bridge ——Base

2000.
1500.
1000.
500.
0.

92 93 94 95 96 97 98 99 100

Commerical Aircraft Manufacturing System

Figure 16 Change in profitability under different bridging strategies.

» Full Bridge

1205
100 5

80
60 - Quarter-
40 Half-B ridge

Bridge \

Change in Profits (%)

20 +
0 t t =
-20 4 7 7 ‘
49 +
Fast Base Moderate Slow

Speed of Recovery

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